In the realm of food manufacturing, outdated handling systems create inefficiencies, higher operational costs, and increased carbon emissions. However, embracing automation and modernized systems ushers in a new era of efficiency, productivity and sustainability, enabling businesses to streamline their operations, reduce labor costs, and meet the growing demands of a rapidly evolving market. One company revolutionizing the global food industry with cutting-edge automated chilling and freezing systems right from Ireland is Power Food Technology.
John Magill, Executive Director of Power Food Technology, stated, “Our technology eliminates the risk of human error in traditional blast freezers, ensuring product quality and safety. Our company is considered one of the leading suppliers worldwide of automated freezing and chilling storage systems to the global fresh and processed food industry.”
Among their cutting-edge solutions is the Pallet-Link, an automated freezing or chilling storage system with variable retention time for packaged products. What sets it apart is the patented tilted shelf, which delivers a remarkable 20% increase in freezing performance compared to other systems. Additionally, their Custom Build Control Panels are tailored to meet specific client requirements, offering top-tier design, manufacturing and testing. For small-scale operations, the Mini-Link provides an ideal entry point into automation, with room for future expansion.
Power Food Technology also excels in turnkey palletizing solutions, handling various packaging types with precision and efficiency. Their Leak Detector ensures the quality of cheese products by seamlessly integrating into existing production lines, automatically testing 100% of the blocks. With an array of conveying solutions, from belt conveyors to stainless steel rollers, they cater to diverse industry needs. The Blockmaster, designed for cheese block packing, reduces waste and enhances product appearance. Lastly, the company offers expertise in robot installation, programming, and servicing, ensuring a smooth transition to automated handling and palletizing systems.
Magill added, “What sets Power Food Technology apart is the dedication to educating the market about specialized systems. We possess unmatched expertise in volume freezing and product handling, which allows us to help reshape our clients’ goals.”
Traditional cheese production involves long, labor-intensive processes, including manually handling and cooling cheese wheels. With Power Food Technology’s systems, the company has significantly impacted cheese production processes. For instance, their precision-controlled cooling and freezing units ensure that cheese blocks or wheels are rapidly cooled to the ideal temperature, halting the aging process at precisely the right moment. This not only maintains the cheese’s desired flavor and texture, but also allows for more efficient production scheduling and reduced storage costs. As a result, dairy cheese producers can consistently deliver high-quality products to the market while optimizing their operations.
Another example is seafood processing facilities using the company’s automated freezing technology processes to ensure that each fish fillet is precisely frozen to preserve quality and extend shelf life, all while reducing energy consumption. Similarly, their systems optimize the cooling process for freshly baked goods in the bakery sector, leading to quicker production cycles and less downtime. These examples underscore how Power Food Technology’s cutting-edge solutions streamline operations, minimize waste, and ultimately boost productivity for food manufacturers worldwide, setting new standards in the industry.
Magill concluded, “Despite being a smaller company, we are making a significant impact in a market dominated by larger competitors, and look forward to further building our presence in the USA.”